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IRON AND STEEL
801

rectilinear, the forms and character of the ornamentation of the northern European weapons resembling in some respects Roman arms, while in others they are peculiar and evidently representative of northern art. The dead were buried in an extended position, while in the preceding Bronze Age cremation had been the rule.

See Lord Avebury, Prehistoric Times (1865; 1900); Sir J. Evans, Ancient Stone Implements (1897) (1897); Horae Ferales, or Studies in the Archaeology of Northern Nations, by Kemble (1863); Gaston C. C. Maspero, Guide du Musée de Boulaq, 296; Scotland in Pagan Times—The Iron Age, by Joseph Anderson (1883).


IRON AND STEEL.[1] 1. Iron, the most abundant and the cheapest of the heavy metals, the strongest and most magnetic of known substances, is perhaps also the most indispensable of all save the air we breathe and the water we drink. For one kind of meat we could substitute another; wool could be replaced by cotton, silk or fur; were our common silicate glass gone, we could probably perfect and cheapen some other of the transparent solids; but even if the earth could be made to yield any substitute for the forty or fifty million tons of iron which we use each year for rails, wire, machinery, and structural purposes of many kinds, we could not replace either the steel of our cutting tools or the iron of our magnets, the basis of all commercial electricity. This usefulness iron owes in part, indeed, to its abundance, through which it has led us in the last few thousands of years to adapt our ways to its properties; but still in chief part first to the single qualities in which it excels, such as its strength, its magnetism, and the property which it alone has of being made at will extremely hard by sudden cooling and soft and extremely pliable by slow cooling; second, to the special combinations of useful properties in which it excels, such as its strength with its ready welding and shaping both hot and cold; and third, to the great variety of its properties. It is a very Proteus. It is extremely hard in our files and razors, and extremely soft in our horse-shoe nails, which in some countries the smith rejects unless he can bend them on his forehead; with iron we cut and shape iron. It is extremely magnetic and almost non-magnetic; as brittle as glass and almost as pliable and ductile as copper; extremely springy, and springless and dead; wonderfully strong, and very weak; conducting heat and electricity easily, and again offering great resistance to their passage; here welding readily, there incapable of welding; here very infusible, there melting with relative ease. The coincidence that so indispensable a thing should also be so abundant, that an iron-needing man should be set on an iron-cored globe, certainly suggests design. The indispensableness of such abundant things as air, water and light is readily explained by saying that their very abundance has evolved a creature dependent on them. But the indispensable qualities of iron did not shape man’s evolution, because its great usefulness did not arise until historic times, or even, as in case of magnetism, until modern times.

These variations in the properties of iron are brought about in part by corresponding variations in mechanical and thermal treatment, by which it is influenced profoundly, and in part by variations in the proportions of certain foreign elements which it contains; for, unlike most of the other metals, it is never used in the pure state. Indeed pure iron is a rare curiosity. Foremost among these elements is carbon, which iron inevitably absorbs from the fuel used in extracting it from its ores. So strong is the effect of carbon that the use to which the metal is put, and indeed its division into its two great classes, the malleable one, comprising steel and wrought iron, with less than 2.20% of carbon, and the unmalleable one, cast iron, with more than this quantity, are based on carbon-content. (See Table I.)

Table I.General Classification of Iron and Steel according (1) to Carbon-Content and (2) to Presence or Absence of Inclosed Slag.
  Containing very little Carbon (say,
less than 0.30%).
Containing an Intermediate Quantity of
Carbon (say, between 0.30 and 2.2%).
Containing much Carbon (say,
from 2.2 to 5%).
Slag-bearing or
”Weld-metal” Series.
Wrought Iron.
Puddled and bloomary, or Charcoal-
hearth iron belong here.
Weld Steel.
Puddled and blister steel belong here.
 
Slagless or “Ingot-
Metal” Series.
Low-Carbon or Mild Steel,
sometimes called “ingot-iron.”
Half-Hard and High-Carbon Steels
sometimes called “ingot-steel.”
Cast Iron.
It may be either Bessemer, open-
hearth, or crucible steel.
They may be either Bessemer, open-
hearth, or crucible steel. Malleable cast
iron also often belongs here.
Normal cast iron, ”washed” metal, and
most “malleable cast iron” belong here.
  Alloy Steels.
Nickel, manganese, tungsten, and
chrome steels belong here.
Alloy Cast Irons.*
Spiegeleisen, ferro-manganese, and
silico-spiegel belong here.
 * The term “Alloy Cast Irons” is not actually in frequent use, not because of any question as to its fitness or meaning, but because
the need of such a generic term rarely arises in the industry.

2. Nomenclature.—Until about 1860 there were only three important classes of iron—wrought iron, steel and cast iron. The essential characteristic of wrought iron was its nearly complete freedom from carbon; that of steel was its moderate carbon-content (say between 0.30 and 2.2%), which, though great enough to confer the property of being rendered intensely hard and brittle by sudden cooling, yet was not so great but that the metal was malleable when cooled slowly; while that of cast iron was that it contained so much carbon as to be very brittle whether cooled quickly or slowly. This classification was based on carbon-content, or on the properties which it gave. Beyond this, wrought iron, and certain classes of steel which then were important, necessarily contained much slag or “cinder,” because they were made by welding together pasty particles of metal in a bath of slag, without subsequent fusion. But the best class of steel, crucible steel, was freed from slag by fusion in crucibles; hence its name, “cast steel.” Between 1860 and 1870 the invention of the Bessemer and open-hearth processes introduced a new class of iron to-day called “mild” or “low-carbon steel,” which lacked the essential property of steel, the hardening power, yet differed from the existing forms of wrought iron in freedom from slag, and from cast iron in being very malleable. Logically it was wrought iron, the essence of which was that it was (1) “iron” as distinguished from steel, and

  1. The word “iron” was in O. Eng. iren, isern or isen, cf. Ger. Eisen, Dut. ysen, Swed. järn, Dan. jern; the original Teut. base is isarn, and cognates are found in Celtic, Ir. iarun, Gael, iarunn, Breton, houarn, &c. The ulterior derivation is unknown; connexion has been suggested without much probability with is, ice, from its hard bright surface, or with Lat. ars, aeris, brass. The change from isen to iren (in 16th cent. yron) is due to rhotacism, but whether direct from isen or through isern, irern is doubtful. “Steel” represents the O. Eng. stél or stéle (the true form; only found, however, with spelling stýle, cf. stýl-ecg, steel-edged), cognate with Ger. Stahl, Dut. and Dan. staal, &c.; the word is not found outside Teutonic. Skeat (Etym. Dict., 1898) finds the ultimate origin in the Indo-European base stak-, to be firm or still, and compares Lat. stagnum, standing-water.