Page:Transactions of the Natural History Society of Northumberland, Durham, and Newcastle-upon-Tyne 1838 Vol.2.djvu/175

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Mr. H. L. Pattinson on the Smelting of Lead Ore, &c.
161

disposition to become very soft. Fifth.—Coal should be also supplied judiciously; too much unnecessarily increasing the bulk of the brouse, and causing the hearth to get too full.

When the ore is of a description to smelt readily, and the hearth is well managed in every particular, it works with but a small quantity of brouse, which feels dry when stirred, and is easily kept open and permeable to the blast. The reduction proceeds rapidly with a moderate degree of heat, and the slags produced are inconsiderable; but, if in this state, the stirring of the brouse and exposure upon the workstone are discontinued, or practised at longer intervals, the hearth quickly gets too hot, and immediately begins to agglutinate together; rendering evident the necessity of these operations, to the successful management of the process. It is not difficult to understand why these effects take place, when it is considered, that in smelting by means of the ore hearth, it is the oxygen of the blast and the atmosphere which principally accomplishes the reduction; and the point to be chiefly attended to, consists in exposing the ore to its action, at the proper temperature, and under the most favourable circumstances. The importance of having the ore free from impurities, is also evident; for all the stony or earthy matter it contains impedes the smelting process, and increases the quantity of slags. A very slight difference of composition of perfectly dressed ore may readily be understood to affect its reducibility; and hence it is, that ore from different veins, or the same vein in different strata, as before observed, is frequently found to work very differently when smelted singly in the hearth. It happens, therefore, that with the best workmen, some varieties of ore require more coal and lime, and a greater degree of heat, than others; and it is for this reason that the forestone c, Figs. 1 and 3, is made moveable, so as either to answer for ore which works with a large or a small quantity of brouse.

It has been stated that the duration of a smelting shift is from 12 to 15 hours, at the end of which time, with every precaution, the hearth is apt to become too hot, and it is necessary to stop for some time, in order that it may cool. At mills where the smelting shift is 12 hours,