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54
BLEACHING

was substituted for the cows’ dung, while sour milk was replaced by sulphuric acid. This “natural bleach” is still in use in Holland, a higher price being paid for linen bleached in this way than for the same material bleached with the aid of bleaching powder. In the year 1744 Dr James Ferguson of Belfast received a premium of £300 from the Irish Linen Board for the application of lime in the bleaching of linen. Notwithstanding this reward, the use of lime in the bleaching of linen was for a long time afterwards forbidden in Ireland under statutory penalties, and so late as 1815 Mr Barklie, a respectable linen bleacher of Linen Vale, near Keady, was “prosecuted for using lime in the whitening of linens in his bleach yard.”


Fig. 8.—Mather & Platt’s Horizontal Drying Machine.

The methods at present employed for the bleaching of linen are, except in one or two unimportant particulars, the same as were used in the middle of the 19th century. In principle they resemble those used in cotton bleaching, but require to be frequently repeated, while an additional operation, which is a relic of the old-fashioned process, viz that of “grassing” or “crofting,” is still essential for the production of the finest whites. Considerably more care has to be exercised in linen bleaching than is the case with cotton, and the process consequently necessitates a greater amount of manual labour. The practical result of this is that whereas cotton pieces can be bleached and finished in less than a week, linen pieces require at least six weeks. Many attempts have naturally been made to shorten and cheapen the process, but without success. The use of stronger reagents and more drastic treatment, which would at first suggest itself, incurs the risk of injury to the fibre, not so much in respect to actual tendering as to the destruction of its characteristic gloss, while if too drastic a treatment is employed at the beginning the colouring matter is liable to become set in the fibre, and it is then almost impossible to remove it. Among the many modern improvements which have been suggested, mention may be made of the use of hypochlorite of soda in place of bleaching powder, the use of oil in the first treatment in alkali (Cross & Parkes), while de Keukelaere suggests the use of sodium sulphide for this purpose. With the object of dispensing with the operation of grassing, which besides necessitating much manual labour is subject to the influences of the atmospheric conditions, Siemens & Halske of Berlin have suggested exposure of the goods in a chamber to the action of electrolytically prepared ozone. Jardin seeks to achieve the same object by steeping the linen in dilute nitric acid.

Since the qualities of linen which are submitted to the bleacher vary considerably, and the mode of treatment has to be varied accordingly, it is not possible to give more than a bare outline of linen bleaching.

Linen is bleached in the yarn and in the piece. Whenever one of the operations is repeated, the strength of the reagent is successively diminished. In yarn-bleaching the sequence of the operations is about as follows:—(1) Boil in kier with soda ash. (2) Reel in bleaching powder. This operation, which is peculiar to linen bleaching, consists in suspending the hanks from a square roller into bleaching powder solution contained in a shallow stone trough. The roller revolves slowly, so that the hanks, while passing continuously through the bleaching powder, are for the greater part of the time being exposed to the air. (3) Sour in sulphuric acid. (4) Scald in soda ash. (The term “scalding” means boiling in a kier.) (5) Reel in bleaching powder. (6) Sour in sulphuric acid. (7) Scald in soda ash. (8) Dip, i.e. steep in bleaching powder. (9) Sour in sulphuric acid. (10) Scald in soda ash. (11) Dip in bleaching powder. (12) Sour in sulphuric acid. For a full white, two more operations are usually required, viz. (13) scald in soda ash, and (14) dip in bleaching powder. Washing intervenes between all these operations.

Pieces are not stamped as in the case of cotton, but thread-marked by hand with cotton dyed Turkey red. They are then sewn together end to end, and subjected to the following operations:—

Boil with lime in kier.

The pieces are now separated and made up into bundles (except in the case of very light linens, which may pass through the whole of the operations in rope form) and soured with sulphuric acid.

First lye boil with soda ash and caustic soda.

Second lye boil. For some classes of goods no less than six lye boils may be required.

Grass between lye boils (according to their number).

Rub with rubbing boards. This is also a speciality in linen bleaching, and consists of a mechanical treatment with soft soap, the object of which is to remove black stains in the yarn.

Bleach with hypochlorite of soda.

Scald. The two latter treatments are repeated three to five times, each series constituting a “turn.” Grassing intervenes between each turn, and in some instances the pieces are rubbed before the last soda boil.


Fig. 9.—Diagram showing the Horizontal Drying Machine threaded with Cloth.

The pieces are next steeped in large vessels (kiers) in weak hypochlorite of soda, and then in weak sulphuric acid, these treatments being repeated several times.

Ultimately the goods are mill-washed, blued with smalt and dried.

Bleaching of other Vegetable Textile Fabrics.

Hemp may be bleached by a process similar to that used for linen, but this is seldom done owing to the expense entailed. China grass is bleached like cotton. Jute contains in its raw state a considerable amount of colouring matter and intracellular substance. Since the individual fibres are very short, the