in which case the balancing of the conveyor would be effected by
a powerful volute spring which is compressed and released by a crank
and connecting rod, in place of being connected to one-half of the
conveyor. Two sections of a Zimmer conveyor can be made to run
in opposite directions by merely reversing the inclination of the
spring legs; in such a case the sections of a trough would be connected
by a flexible coupling. Conveyors of this type have been
used in lengths up to 500 ft., and in widths of over 6 ft. The feed
can be received or discharged at any desired point in the length;
for drawing off material at intermediate points it is only necessary
to open a slide in the bottom of the trough. If a great increase be
desired in the capacity of this conveyor the connecting rod may be
attached, not to the trough at all, but to the spring legs at a point
of about a third or half-way from the base, so that the free ends of
the legs can swing the trough backward and forward; by this means
the stroke is amplified and consequently the capacity is increased,
while the driving power required is practically the same.
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| Fig. 9. |
The power absorbed by the Zimmer conveyor is comparatively small; a length of 100 ft. conveying a load of 50 tons per hour takes 8.75 h.p. With a speed of 300–370 revolutions per minute of the conveyor, the material will traverse 40-70 ft. per minute. The gentle action of this appliance has caused it to be largely used in dealing with friable materials, such as coal. The simplicity of the mechanism leaves little to get out of order, and the entire absence of travelling gear, such as supporting rollers, is a valuable feature. The capacity of the conveyor may be sensibly increased by running it on a downward gradient, while the capacity will be correspondingly diminished by working in an upward direction. Among many purposes for which this type of conveyor has been found suitable is that of a drainer in connexion with coal-washing plants. A perforated plate at the head will allow the water to escape, while the coal is carried to the other end. A slight upward slant permits the water left with the coal to run back and escape. In colliery work this conveyor makes a suitable picking table. The motion of the trough, while not so fast as to baffle the pickers, has the advantage of uniformly spreading the lumps of coal. This apparatus also lends itself to the grading of coal. All that is necessary is to fit the trough with a sieve which divides it into an upper and lower deck. The coarser material passes along the top of the sieve, while the finer coal, sifted out by the perforations, travels along the bottom of the trough till discharged. In spite of the gentle propelling action of this conveyor, it has a thorough sifting action; a perforated plate from 10 to 12 ft. long is usually sufficient to separate any desired grade, and at a certain Belgian colliery a conveyor of this type fitted with grading sieves feeds seven trucks standing in a row, but each on a different siding, and each taking coal of a different size. This conveyor has been found useful both as a drying and cooling appliance. Several substances of a sticky nature, such as moist sugar, which are difficult to deal with mechanically, can be efficiently handled by the swinging conveyor.
The gravity or tilting bucket conveyor can be used as a combined elevator and conveyor. It consists essentially of two endless chains or ropes held at fixed distances apart by suitable bars which are fitted with small rollers at each end. Every link, or second link, carries a bucket, and the whole forms an endless chain of buckets. But these buckets, unlike elevator buckets, which are bolted on to a band or chain, are free to move on the axis on which they are suspended above their centre of gravity. When the conveyor is at work the buckets will always be in an upright position, whether the motion be vertical or horizontal. Each bucket carries its load to the point at which delivery is required, where an adjustable tippling device is ready to catch and tilt the bucket, thus emptying it. This type of conveyor is chiefly used in connexion with coal stores and boiler houses, where it has undeniable advantages. For instance, in feeding overhead bunkers a well-designed gravity bucket conveyor may do the work of (1) a horizontal conveyor in bringing coal from the railway siding, (2) a vertical elevator in raising it to the bunkers, and (3) a horizontal conveyor in distributing it to the respective bunkers. In some cases the returning empty strand of buckets is used to clear the ashes from under the boilers.
Conveyors of this type run at a mean rate of 40 ft. per minute, and if it be desired to attain a given capacity the size of the buckets must be adapted to the increased load as an increase of speed for a higher capacity is impracticable. The power absorbed is not great, the heaviest demand on the motive force being made by the elevating operation. Such conveyors have the merit of handling the material gently, while feeding and discharging can take place at any point. There are many journals to be looked after, but in the most approved systems their lubrication is effected automatically. Whilst such a plant has the advantage of requiring only one driving gear, a breakdown at one point of the installation means the stoppage of the whole.
Among typical conveyors on this system is the Hunt conveyor (fig. 10), which consists of a double link carrying a series of pivoted buckets which are free to revolve on their axes at all points, except at that point at which they discharge. This operation is effected by a cam action, the buckets on their release righting themselves and becoming ready for refilling. The driving gear propels the chain by means of pawls which engage with the cross studs of the chain and have a central thrusting action. Another well-known appliance of this type is the pan bucket conveyor. This consists of a continuous trough built in sections and supported on axles and guide wheels running on suitable rails. There is one axle to each section, and in each section of the trough a bucket is pivoted to the sides. There are several other conveyors of this type, amongst which the “Tipit” should be mentioned. For the Bousse gravity conveyor it is claimed that it will go round any curve backwards or forwards in both planes, and is therefore adaptable for installations when the typical gravity bucket would be useless. The buckets of this conveyor are coupled together by a link in the middle, which obviously allows more latitude in negotiating curves than the double chain of most of the other types.
