This page has been validated.
  
GRADUATION
313


and, should dot 0 be found to coincide with B, then the two dots were 180° apart. If not, the cross wire of B was moved till it coincided with dot 0, and the number of divisions of the micrometer head noted. Half this number gave clearly the error of dot 128, and it was tabulated + or − according as the arcual distance between 0 and 128 was found to exceed or fall short of the remaining part of the circumference. The microscope B was now shifted, A remaining opposite dot 0 as before, till its wire bisected dot 64, and, by giving the circle one quarter of a turn on its axis, the difference of the arcs between dots 0 and 64 and between 64 and 128 was obtained. The half of this difference gave the apparent error of dot 64, which was tabulated with its proper sign. With the microscope A still in the same position the error of dot 192 was obtained, and in the same way by shifting B to dot 32 the errors of dots 32, 96, 160 and 224 were successively ascertained. In this way the apparent errors of all the 256 dots were tabulated.

From this table of apparent errors a table of real errors was drawn up by employing the following formula:—

1/2(xa + xc) + z=the real error of dot b,

where xa is the real error of dot a, xc the real error of dot c, and z the apparent error of dot b midway between a and c. Having got the real errors of any two dots, the table of apparent errors gives the means of finding the real errors of all the other dots.

The last part of Troughton’s process was to employ them to cut the final divisions of the circle, which were to be spaces of 5′ each. Now the mean interval between any two dots is 360°/256=5′ × 167/8, and hence, in the final division, this interval must be divided into 167/8 equal parts. To accomplish this a small instrument, called a subdividing sector, was provided. It was formed of thin brass and had a radius about four times that of the roller, but made adjustable as to length. The sector was placed concentrically on the axis, and rested on the upper end of the roller. It turned by frictional adhesion along with the roller, but was sufficiently loose to allow of its being moved back by hand to any position without affecting the roller. While the roller passes over an angular space equal to the mean interval between two dots, any point of the sector must pass over 16 times that interval, that is to say, over an angle represented by 360° × 16/256=22° 30′. This interval was therefore divided by 167/8, and a space equal to 16 of the parts taken. This was laid off on the arc of the sector and divided into 16 equal parts, each equal to 1° 20′; and, to provide for the necessary 7/8ths of a division, there was laid off at each end of the sector, and beyond the 16 equal parts, two of these parts each subdivided into 8 equal parts. A microscope with cross wires, which we shall call I, was placed on the main frame, so as to command a view of the sector divisions, just as the microscope H viewed the final divisions of the circle. Before the first or zero mark was cut, the zero of the sector was brought under I and then the division cut at the point on the circle indicated by H, which also coincided with the dot 0. The frame was then slipped along the circle by the slow screw motion provided for the purpose, till the first sector-division, by the action of the roller, was brought under I. The second mark was then cut on the circle at the point indicated by H. That the marks thus obtained are 5′ apart is evident when we reflect that the distance between them must be 1/16th of a division on the section which by construction is 1° 20′. In this way the first 16 divisions were cut; but before cutting the 17th it was necessary to adjust the micrometer wires of H to the real error of dot 1, as indicated by the table, and bring back the sector, not to zero, but to 1/8th short of zero. Starting from this position the divisions between dots 1 and 2 were filled in, and then H was adjusted to the real error of dot 2, and the sector brought back to its proper division before commencing the third course. Proceeding in this manner through the whole circle, the microscope H was finally found with its wire at zero, and the sector with its 16th division under its microscope indicating that the circle had been accurately divided.

Copying.—In graduation by copying the pattern must be either an accurately divided straight scale, or an accurately divided circle, commonly called a dividing plate.

In copying a straight scale the pattern and scale to be divided, usually called the work, are first fixed side by side, with their upper faces in the same plane. The dividing square, which closely resembles an ordinary joiner’s square, is then laid across both, and the point of the dividing knife dropped into the zero division of the pattern. The square is now moved up close to the point of the knife; and, while it is held firmly in this position by the left hand, the first division on the work is made by drawing the knife along the edge of the square with the right hand.

It frequently happens that the divisions required on a scale are either greater or less than those on the pattern. To meet this case, and still use the same pattern, the work must be fixed at a certain angle of inclination with the pattern. This angle is found in the following way. Take the exact ratio of a division on the pattern to the required division on the scale. Call this ratio α. Then, if the required divisions are longer than those of the pattern, the angle is cos−1α, but, if shorter, the angle is sec−1α. In the former case two operations are required before the divisions are cut: first, the square is laid on the pattern, and the corresponding divisions merely notched very faintly on the edge of the work; and, secondly, the square is applied to the work and the final divisions drawn opposite each faint notch. In the second case, that is, when the angle is sec−1α, the dividing square is applied to the work, and the divisions cut when the edge of the square coincides with the end of each division on the pattern.

In copying circles use is made of the dividing plate. This is a circular plate of brass, of 36 in. or more in diameter, carefully graduated near its outer edge. It is turned quite flat, and has a steel pin fixed in its centre, and at right angles to its plane. For guiding the dividing knife an instrument called an index is employed. This is a straight bar of thin steel of length equal to the radius of the plate. A piece of metal, having a V notch with its angle a right angle, is riveted to one end of the bar in such a position that the vertex of the notch is exactly in a line with the edge of the steel bar. In this way, when the index is laid on the plate, with the notch grasping the central pin, the straight edge of the steel bar lies exactly along a radius. The work to be graduated is laid flat on the dividing plate, and fixed by two clamps in a position exactly concentric with it. The index is now laid on, with its edge coinciding with any required division on the dividing plate, and the corresponding division on the work is cut by drawing the dividing knife along the straight edge of the index.

Machine Graduation.—The first dividing engine was probably that of Henry Hindley of York, constructed in 1740, and chiefly used by him for cutting the teeth of clock wheels. This was followed shortly after by an engine devised by the duc de Chaulnes; but the first notable engine was that made by Ramsden, of which an account was published by the Board of Longitude in 1777. He was rewarded by that board with a sum of £300, and a further sum of £315 was given to him on condition that he would divide, at a certain fixed rate, the instruments of other makers. The essential principles of Ramsden’s machine have been repeated in almost all succeeding engines for dividing circles.

Ramsden’s machine consisted of a large brass plate 45 in. in diameter, carefully turned and movable on a vertical axis. The edge of the plate was ratched with 2160 teeth, into which a tangent screw worked, by means of which the plate could be made to turn through any required angle. Thus six turns of the screw moved the plate through 1°, and 1/60th of a turn through 1/360th of a degree. On the axis of the tangent screw was placed a cylinder having a spiral groove cut on its surface. A ratchet-wheel containing 60 teeth was attached to this cylinder, and was so arranged that, when the cylinder moved in one direction, it carried the tangent screw with it, and so turned the plate, but when it moved in the opposite direction, it left the tangent screw, and with it the plate, stationary. Round the spiral groove of the cylinder a catgut band was wound, one end of which was attached to a treadle and the other to a counterpoise weight. When the treadle was depressed the tangent screw turned round, and when the pressure was removed it returned, in obedience to the weight, to its former position without affecting the screw. Provision was also made whereby certain stops could be placed in the way of the screw, which only allowed it the requisite amount of turning. The work to be divided was firmly fixed on the plate, and made concentric with it. The divisions were cut, while the screw was stationary, by means of a dividing knife attached to a swing frame, which allowed it to have only a radial motion. In this way the artist could divide very rapidly by alternately depressing the treadle and working the dividing knife.

Ramsden also constructed a linear dividing engine on essentially the same principle. If we imagine the rim of the circular plate with its notches stretched out into a straight line and made movable in a straight slot, the screw, treadle, &c., remaining as before, we get a very good idea of the linear engine.

In 1793 Edward Troughton finished a circular dividing engine, of which the plate was smaller than in Ramsden’s, and which differed considerably in simplifying matters of detail. The plate was originally divided by Troughton’s own method, already described, and the divisions so obtained were employed